Our Capabilities

Enlighten Pro is a fully vertically integrated LED lighting manufacturer. From original product design through precision machining, surface finishing, SMT assembly, to final quality assurance — every stage is controlled, measured and perfected under one roof.

Vertically Integrated

One Roof. Every Process.
Zero Compromise.

Unlike competitors who outsource critical stages, Enlighten Pro controls the entire manufacturing chain — from raw aluminium to finished luminaire — within a single, state-of-the-art facility. This end-to-end ownership is what lets us guarantee quality, consistency and speed at every step.

37,000
Sq. Ft. Factory
~100
Team Members
15
In-House Stages
FACTORY FLOOR PLAN — 37,000 SQ FT DESIGN CAD Lab PROTOTYPE 3D Print + Lathe CASTING PDC + Extrusion (Sister Unit) MACHINING CNC + VMC CUTTING Profile + Laser FINISHING Powder + PU SMT LINE Pick & Place + Reflow Oven HEART OF QC ASSEMBLY Final Build AGEING Burn-in Test MARKING Laser Print QC Final Check PACKING & DISPATCH
Stage 01

Product Design

Every Enlighten Pro luminaire begins as an original design. Our engineering team creates products that combine multiple manufacturing processes — pressure die-casting, aluminium extrusion, cold forging, injection moulding, metal fabrication and spinning — into a single, cohesive assembly. Each design is optimised for thermal management, optical performance and long-term reliability.

01
Product Design
Stage 02

Prototyping

Before any design enters production, it is physically validated through 3D printing and precision lathe prototyping. Every component is test-fitted to confirm dimensional accuracy, assembly sequences and design intent — eliminating costly production errors.

02
3D Printing
Stage 03

PDC & Extrusion

Our castings and extrusions are produced at sister-concern facilities. For PDC we exclusively use ADC-12 grade aluminium, and for extrusions, only AL6063 alloy — both selected for superior strength, thermal conductivity and machinability to meet the highest international standards.

03
Aluminium Extrusion
Stage 04

Machining

Our in-house machine shop features CNC machining centres, VMC, precision lathes, band-saws, drilling and tapping stations, and buffing machines. Every cast and extruded component undergoes secondary machining for exact tolerances and premium finishes.

04
CNC Machining
Stage 05

Profile Cutting

Dedicated cutting machines precisely section aluminium profiles for our linear lighting systems, magnetic track luminaires and cylindrical fixtures. Every cut is measured to exact project specifications, ensuring consistent lengths and clean ends.

05
Profile Cutting
Stage 06

Laser Cutting

Our laser cutting station handles galvanised iron (GI) sheets and PMMA and polycarbonate diffuser sheets with micron-level accuracy — delivering cleaner edges and zero mechanical stress, critical for optical-grade diffusers.

06
Laser Cutting
Stage 07

Powder Coating

Our powder coating line uses Swiss technology with a multi-tank pre-treatment process before electrostatic application. Components are cured in our 3.6-metre (12 ft) state-of-the-art oven, producing a uniform, scratch-resistant finish rated for years of service.

07
Powder Coating
Stage 08

PU Painting

For dual-colour finishes on front rings and pole lights, we apply an automotive-grade polyurethane (PU) paint system — primer coat followed by PU top coat — delivering exceptional UV resistance, colour retention and a lifespan that outperforms standard industrial paints.

08
PU Painting
Stage 09 — Heart of QC

SMT Line

We consider this the heart of our quality control. Our line features refrigerated thermal paste, SS stencils for pad-level application, a 75,000 CPH pick-and-place machine with machine vision at every nozzle, and a 10-stage reflow oven for perfectly uniform soldering on rigid and flexible PCBs.

09
SMT Line
Stage 10

Assembly Line

Our skilled assembly team uses precision tools including temperature-controlled soldering irons, calibrated torque drivers and ESD-safe workstations to integrate PCBs, drivers, optics, housings and wiring into finished luminaires.

10
Assembly
Stage 11

Ageing & Burn Test

Every luminaire is mounted on A&B test racks and subjected to extended burn-in cycles under controlled conditions. This ageing process identifies early-life failures and thermal anomalies — ensuring only products meeting our stringent benchmarks are cleared for dispatch.

11
Burn Testing
Stage 12

Laser Printing

Industrial laser marking permanently etches the Enlighten Pro logo, date of manufacture, model number and specifications directly onto the body. Unlike adhesive labels, laser printing is indelible — remaining legible for the entire operational life of the product.

12
Laser Marking
Stage 13

Final Inspection & QC

Our final quality gate confirms that inner-box labels match client specifications, wattage and colour-temperature ratings are accurate, and all accessories and documentation are included. Nothing leaves our facility without passing this checkpoint.

13
Quality Inspection
Stage 14

Packing & Dispatch

Each carton is individually checked, packed with protective materials, sealed, and labelled with a computerised shipping label for end-to-end tracking — then responsibly handed over to our vetted logistics partners for on-time delivery across India and beyond.

14
Packing Dispatch
Stage 15

After-Sales Support

Our commitment extends beyond dispatch. Enlighten Pro maintains a dedicated network of service technicians and project managers in multiple cities across India — equipped to respond to client escalations swiftly and professionally, ensuring complete peace of mind.

15
Customer Support